Three Layer Roll Forming Machine Manufacturer in China
A Three Layer Roll Forming Machine is an innovative metal roofing production solution designed to manufacture three different roofing sheet profiles on a single production line. Compared with traditional single-layer or double-layer roll forming machines, this equipment offers greater flexibility, significantly reduces factory floor space, and lowers overall investment costs while maintaining excellent production efficiency and product quality.Our Three Layer Roll Forming Machine is developed for roofing sheet manufacturers, steel service centers, construction material suppliers, contractors, and metal building companies that require multiple roofing profiles to meet diverse market demands. By integrating three independent roll forming systems into one compact machine, manufacturers can switch between different roofing panel designs without investing in three separate production lines.
Designed with a heavy-duty steel frame, precision-machined rollers, advanced PLC control system, hydraulic cutting unit, and high-performance transmission system, the machine delivers stable operation, high forming accuracy, and long-term durability. Every component is carefully manufactured to ensure consistent production even during continuous operation.Whether producing trapezoidal roofing sheets, corrugated roofing panels, glazed tile roofing sheets, or customized roof profiles, this machine provides a reliable and cost-effective solution for modern roofing sheet production.
Machine Operation Video
Three Layer Roll Forming Machine Advantages
Three Layer Roll Forming Machine Detail
Cr12MoV Shear Blade
The blade is sharp and wear-resistant, producing clean, smooth cuts.
Balance Bars
Ensures the hydraulic system remains stable and does not shift.
Dual Guide Pillars
Sufficient driving force for support
Pumping station
Equipped with an air-cooling system to ensure the temperature remains low.
PLC
Supports multiple languages
5.5 kW Motor
The high-power 5.5kW motor drives the entire machine effortlessly.
Cr12 Forming Roller
The corner radius remains undeformed during prolonged use.
Manual Cutting Knife
Manual Cutting Knife.
Adjustable Feeding Width
Width adjustment via hand crank for easy operation.
Three Layer Roll Forming Machine Working Process
Hydraulic Decoiler
The decoiler automatically expands the mandrel through a hydraulic cylinder, ensuring the steel coil remains firmly positioned throughout the production process.An automatic uncoiler is provided free of charge by default; if you require a hydraulic electric uncoiler, we will confirm the price with you.
Feeding & Guiding System
The feeding system ensures that the steel strip enters the roll forming section accurately without deviation.Adjustable side guiding rollers allow operators to align different coil widths quickly, ensuring every roofing sheet is formed with excellent dimensional accuracy.
Cr12 Tool Steel Forming Rollers
Unlike traditional equipment capable of producing only a single type of roofing panel, this machine integrates three independent roll-forming units into a compact structure. Operators can simply select the desired panel profile to begin production immediately, without the need to change rollers or purchase additional equipment.
Hydraulic Molding
The dual-guide-post hydraulic press performs a downward pressing action to shape the product, giving its surface a texture resembling traditional bamboo-joint tiles.
Hydraulic cutting of Cr12MoV tool steel
The Cr12MoV tool steel cutting blade is designed to match the roof panel profile, ensuring a clean, smooth cut without deforming the finished panel. The hydraulic cutting process is synchronized with the machine's operation via a PLC system, guaranteeing precise cutting lengths with minimal margin of error.
Panle Show
The production speed for bamboo-joint tiles is 3–6 meters per minute, while the TR4 and TR5 models can reach speeds of up to 16 meters per minute; the three layers cannot be roll-formed simultaneously.
Three Layer Roll Forming Machine Technical Parameters
GI/GL, PPGI/PPGL | Thickness: 0.3-0.8mm, Width: 1220mm(customized) |
Hydraulic decoiler | Manual decoiler(will give you as free) |
Roller station | 13＋15＋18 rows (As your requirement) |
Diameter of shaft | 70mm solid shaft |
Material of rollers | Cr12 |
Machine body frame | 350 H Beams |
Dimension(L*W*H) | 8800 * 1800 * 2000mm (customize) |
Weight | 12 Ton |
Automatic | Cr12 Mov quenched treatment 58℃-60℃ |
Cutting tolerance | ±1mm |
Motor Power | 5.5KW |
Hydraulic system power | 5.5KW |
Votalge | 380V 50Hz 3Phase(As your requirement) |
Electric Box | Siemens (As your requirement) |
Language | English, Spanish, etc.(Support multiple languages) |
PLC | Automatic production of the whole machine. Can set batch, length, quantity, etc. |
Production speed | Bamboo-style tiles 3–6 m/min; TR4/TR5 up to 16 m/min. |
Why Choose a Three Layer Roll Forming Machine?
●Produce three different roofing sheet profiles with one machine.
●Reduce initial equipment investment by up to 60%.
●Save valuable factory floor space.Lower operating and maintenance costs.
●Increase production flexibility.Expand product offerings without purchasing additional machines.
●Improve production efficiency through fully automatic PLC control.Reduce labor requirements.
●Minimize material waste with precision roll forming technology.
●Achieve fast return on investment.
Why Our Three Layer Roll Forming Machine Stands Out
●Unlike many standard cold roll forming machines on the market, our equipment is designed with a special emphasis on durability, automation capabilities, and long-term production efficiency.●To ensure stable operation across different countries, we utilize Siemens electrical components.●All metal components meet national standards, guaranteeing the machine's durability.●We also offer comprehensive customization services—covering equipment layout, profile design, voltage specifications, control system languages, hydraulic systems, automatic stacking units, punching stations, and other optional equipment—to ensure every production line precisely meets your specific manufacturing requirements.
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How do We Ensure The Quality of Our Machines?
● The electrical system utilizes components from Siemens and top-tier domestic brands meeting national standards, ensuring the equipment's stability and durability right from the source.
● A dedicated specialist is assigned to oversee and document every stage of the process—from individual operations to the finest assembly details—ensuring full traceability throughout the entire workflow.
● Equipped with a professional in-house testing team, we conduct comprehensive evaluations covering the machine's forming precision, operational speed, and safety protection systems.
● A complete operational trial is performed prior to shipment, ensuring the equipment is ready for immediate production upon receipt;we employ anti-collision and rust-proof packaging to guarantee safe transit during long-distance and overseas shipping.
Why Choose Our Machines?
● Backed by stable production capabilities and established supply chain relationships—combined with a team of highly skilled engineers who continuously master the latest technologies—we guarantee the quality of our machinery.
● We offer flexible OEM/ODM customization services to meet your diverse requirements.
● Our machines have been exported to over 100 countries and regions worldwide.
● Backed by 21 years of extensive experience, we are capable of manufacturing mechanical equipment characterized by stable quality and reliable performance. Even under the most demanding operational conditions, our equipment consistently maintains its exceptional performance standards.
South American client Three Layer Roll Forming Machine Project Case
A South American roofing material manufacturer was seeking a flexible, efficient production solution to expand its metal roofing business. Driven by growing local demand for diverse roofing profiles, the client required equipment capable of producing multiple panel designs while minimizing both capital investment and the factory floor space required.
With local construction projects demanding a wide variety of roofing profiles, the client faced space constraints that made accommodating multiple production lines difficult, while the cost of purchasing several standalone roll-forming machines was prohibitively high. Furthermore, consistent production quality was essential to meet local roofing standards, necessitating a reliable supplier capable of providing technical support and customized solutions. Our automated "Three-Layer Roll Forming Machine" system enables continuous production, offering the client the following advantages:
●Faster production speeds
●Lower operating costs
●Reduced material waste
●More consistent product quality
For overseas clients, selecting a roll-forming equipment supplier involves considering long-term reliability alongside price. We are grateful for the client's trust; we lived up to the expectations placed in us and delivered a result that met with their satisfaction.
If you also need a similar solution,Our customer service team will recommend the panel profiles commonly used in your country or region. In addition to standard specifications, we also offer customization services tailored to your specific needs; please send us your drawings or let us know your detailed requirements.
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Why Choose YiTuo?
Global Leader in the Roll Forming Industry
We approach every detail—from raw materials to final delivery—with the utmost diligence and responsibility. It is precisely because of the superior quality of our machinery and our attentive service that our clients are able to obtain the high-quality profiles they seek. We remain steadfastly committed to upholding the highest standards of machine quality while simultaneously helping our clients reduce costs, thereby enhancing the market competitiveness of their products.
Ships in 35 days.
We possess mature manufacturing technologies and a stable production system. Under normal circumstances, we can deliver equipment within 35 days; furthermore, we offer a one-year warranty and lifetime after-sales support, allowing you to place your order with complete peace of mind.
We’ve been running this machine for over 18 months now, 10 hours a day. The frame is incredibly solid, and the hydraulic system (Siemens components) hasn't given us a single issue. For the price, the build quality is unmatched. It just works.
I was worried about setting up such a complex machine overseas, but their engineer guided us via video call. The manual was clear, and within 3 days we were producing perfect panels. Great after-sales service!
The panels are perfectly straight with no twisting. The machine arrived in Kenya well-protected in the wooden case—no rust, no dents. It saved us so much labor cost on site.
